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Value Added Factory Inspection Cost Effective Execution Accuracy Integrity

Top Inspection Limited

Value Added Factory Inspection Cost Effective Execution Accuracy Integrity

Brand Name : TopInspection

Model Number : Factory Assessment

Certification : License No.266

Price : Negotiable

Payment Terms : TT/Paypal

Supply Ability : 10000 orders per year

Delivery Time : next 2 days

High Responsibility : Inspection service

QC standards : AQL

Service type : Factory Assessment

Delivery Detail : within 24 hours

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Why is it important to have FAT?
FATs are beneficial not just for the buyer and end-users but for the manufacturer as well. Both parties can be assured that the equipment meets all the contractual specifications and any issues can be addressed before arriving at the customer’s site. Rectifying issues while the system is still in the possession of the manufacturer helps to keep the project on track and within budget. FATs almost always save time and money over fixing issues in the field.
The safety of your employees is always a top concern so the quality assurance gives you the peace of mind that all components of your system are functioning the way they should, and within the full range of operating specifications.
Additionally, FATs help to determine who is responsible for the problems that are identified. Sometimes the issues are the manufacturer’s responsibility, e.g. an instrument doesn’t work properly, and other times they are the customer’s responsibility (for example, if a customer decides after seeing the physical layout they want to reconfigure the design, the manufacturer can move things around before shipping it to the site).

Supplier Verification It is a service to audit supplier files and reviews on-site, get the real information, then evaluate the supplier's legal qualification, organization chart, worker groups, facilities, production capacity, and internal quality management. To ensure the business proceeds correctly in safety, quality, action, production, and shipment as per an order issued.
Product Testing Handling your product testing protocol, set up the testing plan for the minimum cost to meet the local regulation. Negotiating the testing price with the assigned lab to save your cost. (Services covered CE certification, REACH, ROHS, Toys Regulation, EN71, ISO8124, US regulation CA65, CPSC, CPSIA, Food Grade LFGB, FDA.)

Initial Product

Inspection(IPC)

It is performed at the stage of about 5%-10% of products finished for inspection, to allow the revision of product quality requirements before the start of mass production. It allows timely corrections of any non-conformities detected, and improvement actions to be made before mass production.

During Production

Inspection (DPI)

It is performed at the stage of 30%- 50% of goods finished and packed into export cartons. This inspection validates the initial production process has been maintained and that goods being produced continue to meet quality requirements. In the case of new raw materials, new operators, production lines or specification changes, this service can assess if requirements are being met during production.

Final Random

Inspection (FRI)

It is the most effective inspection that confirms the whole shipment's quality level. It normally requires the production to be 100% complete and at least 80% of goods to be packed into cartons. The checked samples are randomly selected according to the AQL standard.
100% Inspection When the production is 100% finished, before or after the products are packaged, we check the appearance, workmanship, function, safety of each product according to the customer's requirements at the location specified by the customer. Test cook can strictly distinguish product quality and report the results of inspections to customers in a reliable and timely manner.
Loading Supervision It provides witness to the loading process, to make sure the correct quantity and cartons in good condition are loaded into containers having a good condition. Container Loading Supervision is an important step in receiving quality goods.
Industrial Inspection Test cook provides non-destructive testing, factory audit, project management service, final inspection, loading supervision service, pre-shipment inspection service, expediting service, etc.

What does FAT consist of?
While there are standard tests that are routinely conducted, there is no set checklist during a FAT; it can consist of a variety of inspection points and tests per the request of the customer, based on your requirements and unique equipment specifications. In general, the following things are covered during a FAT:
Comprehensive inspection – this is typically customized based on the equipment and the requests of the customer but can include a range of conformity checks and verifications (e.g. does the actual equipment match up to the drawings and nameplate data).
Contract audit – this consists of a review of the original agreement to make sure all contractual obligations are met.
Water test – this procedure simulates the system in operation to provide proof of functionality. These tests usually include verification of relevant documents, including user manuals, P&IDs and any type of instructions that come with the equipment to make sure they are accurate.
It’s important to note here that there are varying levels of FAT. They can be performed at a very basic level, such as setting up the main pieces of the system with temporary wiring and making sure everything moves as it is supposed to, or a more complete FAT can be conducted where the manufacturer physically builds the whole system in their shop to test it fully. In the latter example, the system is then taken apart, moved to the customer’s site, and put back together again.


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